放置包装指导书，并且要求操作工严格按照包装指导书包装QC对每盘的零件进行抽检。PQCcheckthesome1SetthePIsitesamplesofeveryplatea
dasktheoperatorsfollowitafterstampi
g磨削前用切削液洗刷工作台面。Clear
theworki
gflatbeforeproductio

8
48
NA
NA
345MAX尺寸超差。影响客户使用affect345MAXoutofcustomerusi
gdime
sio
210磨削gri
di
g
3
磨削不到位
oe
oughgri
di
g
2
8
48
NA
NA
outofdime
sio

影响客户使用affectcustomerusi
g
3
磨床工作台有异物U
clear
oftheworki
gflat
2
QC对每盘的零件进行抽检PQCcheckthesomesamplesofeveryplate
8
48
NA
NA
7of9
f潜在的失效模式及效应分析表POTENTIALFAILUREMODE
过程PROCESSFMEA
项目名称Item硅胶加热片类主要参加人CoreTeamQA部工程部E
gDept序号NO过程功能要求潜在的失效后果潜在的失效模式ProcessFu
ctio
Pote
tialEffectSofPote
tialFailureModeRequireme
tsFailure过程责任部门ProcessRespo
sibility关键日期KeyDate20090907质量部QADept
工ANDEFFECTSANALYSIS
严频潜在的失效原因机理现行过程预防控制级重度Curre
tProcessCo
trolsPote
tialCauses别度数ClassMecha
ismsofFailurePreve
tio
SevOcc1现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1SetthePIsitea
dasktheoperatorsfollowit入库前每卡板贴上传送单核入库单。setthedelivery
otesa
dreceipts
oteslabelo
thepalletbeforestore
现行过程检测控制Curre
tProcessCo
trolsDetectio

FMEA编号Number页码Page准备人PreparedByFMEA日期Data编制orig20100125修订REV：责任及目标完措施结果Result难风险建议的措施严频难成日期检优先Recomme
dedRespo
sibility重度检度指数Actio
S度数度RPNTargetDetSevOccDetCompletio

风险优先指数RPN
220
半成品包装包装错误Packagei
No
co
formi
gsemifi
ishedpackagi
gproduct
造成零件表面的压伤。Causethede
ti
thesurfaceofthepart
3
包装方式不明确U
k
ow
ofthepackagi
gmethods
2
传送前PQC确认包装正确后才可以传送。QCverifythepackagi
gbeforedelivery
8
48
NA
NA
230
移至半成品区零件转移错误Movetosemimistakethepartfi
ishedarea
影响后续零件生产affectpartsproductio
extprocess
3
材料标识不明确U
clearlabel
2
生产领料时，操作工和QC对材料进行确认Operatorsa
dQCverifythemateriali
productio
li
e
8
48
NA
NA
240
外协清洗clea
outsource
零件表面未清洗干净影响客户使用affectu
clea
ofthepartcustomerusi
g
4
供应商对零件表面清洁度要求不明确u
k
ow
ofthesuppliertotheclea
essrequirem
e
t
3
每批来料QC对清洁度进行检采购发图纸给供应商r