潜在的失效模式及效应分析表POTENTIALFAILUREMODE
过程PROCESSFMEA
工ANDEFFECTSANALYSIS
项目名称Item过程责任部门ProcessRespo
sibility质量部QADept车型年车辆类关键日期KeyDate20090907主要参加人CoreTeamQA部QADept模具部Tooli
gDept工程部E
gDept严潜在的失效原因机理频过程功能要求潜在的失效后果现行过程预防控制现行过程检测控制级序号潜在的失效模式度Curre
tProcessCo
trolsProcessFu
ctio
Pote
tialEffectSof重Curre
tProcessCo
trolsPote
tialCauses别NOPote
tialFailureMode度ClassMecha
ismsofFailure数Requireme
tsFailurePreve
tio
Detectio
SevOcc供应商送原材料的规格每批送货供应商附上材原材料进厂收料员检查送货单原材料规格错误影响零件性能有错质证明书10I
comi
gRawMaterialreceivercheck41Thesupplierse
dtheThesuppliersubmittheMaterialspeciswro
gaffectpartscapabilityMaterialdeliveri
glistwro
gmaterialqualitycertificatio
every1IQC按送货单核对原材料规格表IQCco
firmtheRawMaterial送货单标明材料尺寸规SpecListaccordi
gtothe供应商送原材料的规格影响后续零件生产格deliveryorderIQC检查有错尺寸检测有误差affectpartsproductio
3202defi
etheSPECof2IQC按原材料规格表检查原Thesupplierse
dthemeasureerrorIQCI
spectio
extprocessrawmateriali
the材料尺寸规格以每批2卷，每wro
gmaterialdiliveryBills卷3个点检查料厚IQCcheckrawmaterialspecaccordi
gtotheRawMaterialSpecListcheckmaterials影响后续零件生产入库前材料上贴来料管生产领料时，操作工和QC对移至原材料仓材料转移错误材料标识不明确affectparts材料进行确认30MoveMaterialtomistakethe32理票U
clearlabelproductio
extsetthelabelo
theOperatorsa
dQCverifyStorerawmaterialprocessRawmaterialbeforethemateriali
1材料入库、出库凌乱影响后续零件生产按照程序要求，材料先。材料生锈存放affectparts进先出。QC复查在库recheckthe2放置周期过长。4024rustoftheStorageproductio
extFristi
firstoutpartsi
period1U
seque
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materialprocessa
doutstore2lo
gtermstore移至生产线影响后续零件生产入库前材料上贴来料管生产领料时，操作工和QC对材料转移错误材料标识不明确MoveMaterialaffectparts材料进行确认5032理票mistaketheU
clearlabeltoProductio
productio
extsetthelabelo
theOperatorsa
dQCverifyrawmaterialLi
eprocessRawmaterialbeforethemateriali
∮625±015P200T冲压尺寸超差P200TStampi
gisoutoftolera
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偏小
FMEA编号Number页码Page准备人PreparedByFMEA日期Data编制orig20100125修订REV：难风险建议的措施责任及目标r