潜在的失效模式及效应分析表POTENTIALFAILUREMODE
过程PROCESSFMEA
项目名称Item硅胶加热片类主要参加人CoreTeamQA部工程部E
gDept序号NO过程功能要求潜在的失效后果潜在的失效模式ProcessFu
ctio
Pote
tialEffectSofPote
tialFailureModeRequireme
tsFailure原材料进厂I
comi
gRawMaterial过程责任部门ProcessRespo
sibility关键日期KeyDate20090907质量部QADept
工ANDEFFECTSANALYSIS
严频潜在的失效原因机理现行过程预防控制级重度Curre
tProcessCo
trolsPote
tialCauses别度数ClassMecha
ismsofFailurePreve
tio
SevOcc供应商送原材料的规格有错Thesupplierse
dthewro
gmaterial
现行过程检测控制Curre
tProcessCo
trolsDetectio

10
原材料规格错误影响零件性能Materialspeciswro
gaffectpartscapability
4
1
20
IQC检查IQCI
spectio

尺寸检测有误差measureerror
影响后续零件生产affectpartsproductio
extprocess
3
供应商送原材料的规格有错Thesupplierse
dthewro
gmaterial
2
每批送货供应商附上材收料员检查送货单质证明书Materialreceivercheck9Thesuppliersubmitthequalitycertificatio
everydeliveri
glistshippi
g1IQC按送货单核对原材料规格表IQCco
firmtheRawMaterialSpecListaccordi
gtothe送货单标明材料尺寸规deliveryorder格2IQC按原材料规格表检查原8defi
etheSPECof材料尺寸规格以每批2卷，每rawmateriali
the卷3个点检查料厚diliveryBillsIQCcheckrawmaterialspecaccordi
gtotheRawMaterialSpecListcheckmaterialsthick
essby3poi
tspercoil2入库前材料上贴来料管理票setthelabelo
theRawmaterialbeforestore按照程序要求，材料先进先出。Fristi
firstout入库前材料上贴来料管理票setthelabelo
theRawmaterialbeforestore生产领料时，操作工和QC对材料进行确认Operatorsa
dQCverifythemateriali
productio
li
eQC复查在库recheckthepartsi
period生产领料时，操作工和QC对材料进行确认Operatorsa
dQCverifythemateriali
productio
li
ePQC用通止规抽检PQCcheckwithPi
gauge
FMEA编号Number页码Page准备人PreparedByFMEA日期Data编制orig20100125修订REV：责任及目标完措施结果Result难风险建议的措施严频难成日期检优先Recomme
dedRespo
sibility重度检指数度Actio
S度数度TargetDetRPNSevOccDetCompletio
36NANA
风险优先指数RPN
48
NA
NA
30
移至原材料仓材料转移错误MoveMaterialtomistaketheStorerawmaterial
影响后续零件生产affectpartsproductio
extprocess影响后续零件生产affectpartsproductio
extprocess影响后续零件生产affectpartsproductio
extprocess
3
材料标识不明确U
clearlabel1材料入库、出库凌乱。2放置r