21SettheWIsitea
dasktheoperatorsfollowiti
theproductio
process
增加冲压过程中的平面度015控制并且要求QC抽检。Addflat
essco
troli
stampi
gprocessa
dPQCcheckiti
period
8
48
NA
NA
翻边孔与地面拐角过大biggerradiusofP200T冲压60thecrossi
gP200TStampi
gbetwee
thefla
gi
ga
dtheflat
ess
导致磨削后345MAX尺寸超差。Cause345MAXaftergri
di
goutofdime
sio

3
合模高度不到位No
co
formi
gshutterheight
1现场放置操作指导书，并且要求操作工严格按照操作指导书操作。21SettheWIsitea
dasktheoperatorsfollowiti
theproductio
process
增加冲压过程中的尺寸345控制并且要求QC抽检。Add345MAXco
troli
stampi
gprocessa
dPQCcheckiti
period
8
48
NA
NA
毛刺过大largerburrs
影响零件外观及客户使用affectpartsappeara
cea
dcustomersusage造成零件表面的压伤。Causethede
ti
thesurfaceofthepart
2
冲头或凹模镶块磨损pu
cha
ddiei
sertwearsaway
4
定期维护保养模具mai
tai
thedieperiodically1现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1SetthePIsitea
dasktheoperatorsfollowitafterstampi
g入库前每卡板贴上传送单核入库单。setthedelivery
otesa
dreceipts
oteslabelo
theRawmaterialbeforestorepallet按照程序要求，材料先进先出。Fristi
firstout
操作工目视检查1pcs15mi
s，PQC目视检查4pcshOperatorcheckwithE1pcs15mi
sPQCcheckwithE4pcsh传送前PQC确认包装正确后才可以传送。QCverifythepackagi
gbeforedelivery
8
64
NA
NA
半成品包装包装错误70Packagei
semiNo
co
formi
gfi
ishedproductpackagi
g
3
包装方式不明确U
k
ow
ofthepackagi
gmethods
2
8
48
NA
NA
移至半成品区零件转移错误80Movetosemimistakethepartfi
ishedarea
影响后续零件生产affectpartsproductio
extprocess
3
材料标识不明确U
clearlabel
2
生产领料时，操作工和QC对材料进行确认Operatorsa
dQCverifythemateriali
productio
li
e
8
48
NA
NA
存放90Storage
零件生锈rustofthepart
影响后续零件生产affectpartsproductio
extprocess
3
1材料入库、出库凌乱。2放置周期过长。1U
seque
cei
a
doutstore2lo
gtermstore
2
QC复查在库recheckthepartsi
period
8
48
NA
NA
3of9
f潜在的失效模式及效应分析表POTENTIALFAILUREMODE
过程PROCESSFMEA
项目名称Item硅胶加热片类主要参加人CoreTeamQA部工程部E
gDept序号NO过程功能要求潜在的失效后果潜在的失效模式ProcessFu
ctio
Pote
tialEffectSofPote
tialFailureModeRequireme
tsFailure材料转移错误mistaketherawmaterial影响后续零件生产affectpartsproductio
extprocess过程责任部门ProcessRespo
sibilityr