Process
Pote
tial
Pote
tial
S
Pote
tial
O
D
Descriptio

Failure
Effectsof
e
Causesof
c
ProcessCo
trol
e
Process
Mode
Failure
v
Failure
c
curre
t
curre
t
t
PurposeReceivi
g
PartsstockedTimedelaywhile6
u
derwro
gpartkitsarecorrected

umber
i
otherstatio

Wro
gpartmay
beusedi
product
ifkitsare
ot
corrected
markedi
correctly2whe
placi
gi
stock
Preve
tTheReceivi
gsystemco
trol
detect
IQAsampli
g
5
i
spectio

SMTFirstArticle
QCQAI
spectio

Audits
R
Recomme
ded
P
Actio
s
N
60No
e
MaterialStorage
material
fu
ctio
fail
5
deterioratio

OutofdatecodePartsolderability6
or
ospecpartsispoor
failuremoisturehighfailurerateo
se
sitivepartsproductio
li
e
passedIQA
a
dadditio
al
cost
poore
viorme
tco
trolhuma
Error
2THco
trolESDco
trolFIFO
Cyclecou
t
1IQAwillcheckMFG
IPQCAuditSMT
MPNPackage
FirstArticle
ValueLCRPCBdime
sio
DateCode
MSDiside
tifiedi

picki
glistto
otice
productio
to100bake
themoisturese
sitive
parta
dPCBbeforeuse
550No
e530No
e
I
comi
gqualityco
trol
Wro
gma
ufacturerwro
gMPNpartspassed
IQA
I
correctparts6passedthroughto
e
duserFailedi
FTProductFailurei
customerside
Wro
grevisio
2Sourci
ge
gi
eerverifyIQAwillcheck
5
supplierca
tcatchAVLbeforeitisloadtoMFGMPN
thelatestrevisio

MRP
Package
orfollowit
Sourci
ge
gi
eer
ValueLCRStagi

updateAVLaccordi
gtogAudit
customerECO
SMTFirstArticle
QAAudits
60No
e
6
SMTSetupFeeders
Timedelay
5
misloadedorpote
tialrework
mislabeled
pote
tiallossof
wro
gpart
productfu
ctio

lMoaodisetudre
Pote
tiallossof5
se
sitive
productfu
ctio

compo
e
tout
oflimittime
exposedi
air
Labeli
g
Labelmissi
gWro
glabelorapplylabel
operseque
ce
Ca
ttrackproduct5qualityi
formatio

5
5
Suppliersmakemistakestoshipwro
gpart
Huma
Error
2Sourci
ge
gi
eerverifyIQAwillcheck
5
AVLbeforeitisloadtoMFGMPN
MRP
Package
Sourci
ge
gi
eer
ValueLCRStagi

updateAVLaccordi
gtogAudit
customerECO
SMTFirstArticle
QAAudits
3SetupfirstarticleCheckvaluea
dAVL
SMTFirstArticle5QCa
dQAi
spectio

Compisstored2MSDco
trolprocedureSMTFirstArticle5
i
correctly
100baki
gexpose
Exposedtimeis
timetracki
g
overthefloorlifeof
thepart
Huma
Error
2Defi
eeachoperatorsFQCFQA
6
jobscopea
dstre
gth
i
spectio
trai
i
g
Ste
cilope
i
g3Autoclea
a
dma
ual
blockeddueto
clea
theste
cil
improperclea
i
g
accordi
gtowork
methodorpaper
i
structio

Ste
cilope
i
gtoo2PEcheckope
i
g
small
dime
sio
whe
ste
cil
i
comi
g
Postpri
ti
g
3
i
spectio

Solderpaste
height
measureme
tAuto
mated
SPCchart
AOIICTautomate
dPostpri
ti
g
3
i
spectio

AOIICT
60No
e
75No
e50No
e6r