尺寸超差isoutoftolera
ce
影响客户装配affectcustomerassembly
4
1车刀磨损2零件装夹不到位1Thelathetoolwearsaway2No
co
fromi
gclampi
garea
1定期维护保养车床2现场放置操作指导书，并且要求操作工严格按照操作指导书操作。PQC和操作工用检具抽检。21SettheWIsitePQCa
doperatorscheckwitha
dasktheoperatorsgaugefollowiti
theproductio
process2mai
tai
thelatheperiodically1定期维护保养车床2现场放置操作指导书，并且要求操作工严格按照操作指导书操作。PQC和操作工用检具抽检。1SettheWIsite2PQCa
doperatorscheckwitha
dasktheoperatorsgaugefollowiti
theproductio
process2mai
tai
thelatheperiodically1现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1SetthePIsitea
dasktheoperatorsfollowitafterstampi
g入库前每卡板贴上传送单核入库单。setthedelivery
otesa
dreceipts
oteslabelo
thepalletbeforestore
FMEA编号Number页码Page准备人PreparedByFMEA日期Data编制orig20100125修订REV：责任及目标完措施结果Result难风险建议的措施严频难成日期检优先Recomme
dedRespo
sibility重度检度指数Actio
S度数度TargetDetRPNSevOccDetCompletio

风险优先指数RPN
8
64
NA
NA
110
机加工machi
i
g
尺寸超差isoutoftolera
ce
影响客户装配affectcustomerassembly
4
1车刀磨损2零件装夹不到位1Thelathetoolwearsaway2No
co
fromi
gclampi
garea
8
64
NA
NA
120
半成品包装包装错误Packagei
No
co
formi
gsemifi
ishedpackagi
gproduct
造成零件表面的压伤。Causethede
ti
thesurfaceofthepart
3
包装方式不明确U
k
ow
ofthepackagi
gmethods
2
传送前PQC确认包装正确后才可以传送。QCverifythepackagi
gbeforedelivery
8
48
NA
NA
130
移至半成品区零件转移错误Movetosemimistakethepartfi
ishedarea
影响后续零件生产affectpartsproductio
extprocess
3
材料标识不明确U
clearlabel
2
生产领料时，操作工和QC对材料进行确认Operatorsa
dQCverifythemateriali
productio
li
e
8
48
NA
NA
140
存放Storage
零件生锈rustofthepart
影响后续零件生产affectpartsproductio
extprocess
3
1材料入库、出库凌乱。2放置周期过长。1U
seque
cei
a
doutstore2lo
gtermstore
2
按照程序要求，材料先进先出。Fristi
firstout
QC复查在库recheckthepartsi
period
8
48
NA
NA
5of9
f潜在的失效模式及效应分析表POTENTIALFAILUREMODE
过程PROCESSFMEA
项目名称Item硅胶加热片类主要参加人CoreTeamQA部工程部E
gDept序号NO过程功能要求潜在的失效后果潜在的失效模式ProcessFu
ctio
Pote
tialEffectSofPote
tialFailurer