PROCESSFAILUREMODEANDEFFECTSANALYSIS
ITEMWarehouseOperatio
MODELYEARVEHICLESCORETEAMARVINMERITORPARTNUMBERCUSTOMERPARTFILENAMEPROCESSRESPONSIBILITYKEYDATE2008APPROVEDBY_____________________________FMEANUMBERPREPAREDBYFMEADATEREVISIONDATERevisio
LogDateActio
Lijiye30Oct08
OPERPROCESSFUNCTIONREQUIREMENT
POTENTIALFAILUREMODE
POTENTIALEFFECTSOFFAILURE
CSLEAVSS
POTENTIALCAUSESOFFAILURE
OCCURRENTPROCESSCCONTROLSPREVENTIONURtakea
dsetpartlightly
CURRENTPROCESSCONTROLSDETECTION
DETECT
RPN
RECOMMENDEDACTION
ACTIONRESULTSRESPONSIBILITYACTIONSTAKENSOTDRANDTARGETECEPCOMPLETIONDATEVCTNUERC
visualvisualvisualpackagemethodpackagemethodvisualvisualtrai
i
grecordpreve
tatio
pla
a
drecordvisualtrai
i
grecordtrai
i
grecordperforma
cerecordvisualmai
trecorda
ddailyrecord
peoplei
jury
peoplemistakepeople
eedprotectmeasurepileway
ogoodaccordpackagemethodtoputpartcha
gepackagea
dco
firmcha
gepackagea
dco
firmaddtooli
gtoreceivepartsecuritywar
i
go
forkliftpeopletrai
i
gmakepreve
tatio
pla
a
dmai
tWeeklyaddtooli
gusera
geformsecurityoperatio
trai
i
gdriverretrai
i
gdriverqualifiedco
firmaddma
ualoperatio
mai
tmo
thlya
dcheckitdailystre
gthcommWithsupplier
partfalloff
partdamagepackagemethod
ogoode
viro
me
tlossparttooheavy
otrightwaytoworkpeoplei
jurybytooli
gpeopletooclosetoforkliftortooli
gforkliftortooli
ghaveproblem
otuserighttooli
gtoworke
viro
me
tlossdrivermistakecoildoor
otpower
forkliftortooli
gfailure
partdamage
Receivework
coildoorfailure
ca
otreceivepart
coildoorbroke
supplierdelaysuppliermissthewi
dowtimei
correctdelFormi
correctdelpartERPfailureERP
otmai
t
waitforpart
supplierproblem
refusetoreceive
supplierproblemFormdiffere
twithpart
refusetoreceiverefusetoreceivedataca
otupdatedataca
otupdate
Formwritewro
g
otcompa
y
eedERPhaveproblemorderNoa
dpartNo
otmai
t
developa
othersuppliertocompleteitco
sidertocha
getimefittosupplierse
drightcopytosuppliertrai
i
gsupplierwriteformsticksta
daedformo
receivewi
dowse
drightcopytosupplierITmai
tWeeklyERPproceduredefi
erespo
siblea
dtimecollectdifficulta
di
formrespo
sibletoupdatecompleteprocedurea
ddefi
erespo
siblea
dtime
eedi
spectorgivedeadli
ea
dfollowupmakepreve
tatio
pla
a
dmai
tWeeklydailycheckita
drecord
SDE
visual
ERPprocedure
partaccumulatei
spect
oresultproductio
waitforpart
oo
edecidehowtoha
dlerejectparti
spectwastetoolo
gtime
receiveprocedurei
spectio
i
formrecord
preve
tatio
pla
a
drecorddailychecklistvisualtrai
i
grecordpreve
tatio
pla
a
drecorddailychecklistvisualvisual
forkliftortooli
ghaveproblempr